Valmet and Sappi Achieve Major Milestone with Rebuilt Paper Machine
Successful Conversion to Packaging Board Production
Sappi North America and Valmet have successfully started up the rebuilt PM2 machine. This achievement marks a strategic shift toward packaging grades at the Somerset facility. The machine produced its first commercial-grade SBS board in May 2025. Moreover, this represents significant progress in Sappi’s market diversification strategy.
Advanced Technology Integration
Valmet delivered comprehensive rebuild solutions for the paper machine. The upgrade included a new OptiPress Linear press section. Additionally, the company installed modern coating and drying systems. These industrial automation technologies enhance production efficiency and product quality.
Proven Partnership Delivers Results
This project continues the successful collaboration between Sappi and Valmet. The companies previously completed the PM1 rebuild in 2018. The latest achievement demonstrates strong technical expertise and project execution. Furthermore, it highlights effective partnership in overcoming supply chain challenges.
Comprehensive Automation Solutions
Valmet provided complete process control systems for the upgraded machine. The delivery included Valmet DNA process controls and quality measurement systems. These industrial automation solutions ensure optimal machine performance. Consequently, they support consistent production of high-quality packaging board.
Sustainable Manufacturing Advancement
The PM2 conversion represents a significant sustainability achievement. The modernized machine produces packaging grades with enhanced efficiency. This supports the industry’s move toward sustainable packaging solutions. Therefore, it aligns with evolving market demands and environmental considerations.
Executive Perspective on Project Success
Sappi’s VP Manufacturing acknowledged Valmet’s technical expertise and adaptability. The project team successfully navigated complex requirements and global challenges. Their collaboration enabled production of commercial-grade product during commissioning. This demonstrates the project’s overall success and operational readiness.
Expert Analysis: Industrial Automation in Paper Manufacturing
Modern paper machine rebuilds increasingly focus on automation and digitalization. Valmet’s integrated approach combines mechanical upgrades with advanced control systems. From our industry observation, such comprehensive solutions deliver superior operational results. They enable manufacturers to adapt quickly to changing market demands while maintaining production excellence.
Implementation Best Practices
Successful industrial automation projects require close collaboration between partners. Companies should prioritize integrated solutions that combine mechanical and control systems. Moreover, continuous support during ramp-up phases ensures optimal performance. These practices maximize return on investment and operational efficiency.
Frequently Asked Questions
What is the significance of the PM2 rebuild project?
The project converts the machine from paper to packaging board production. This supports Sappi’s strategic transition into packaging markets.
What technologies were included in Valmet’s delivery?
The delivery included press sections, coating systems, and process controls. Valmet also provided quality measurement and web inspection systems.
How does this support sustainable manufacturing?
The modernized machine produces packaging board with enhanced efficiency. This aligns with industry sustainability goals and market demands.
What is the history between Sappi and Valmet?
The companies successfully collaborated on the PM1 rebuild in 2018. This latest project continues their proven partnership.
What are the next steps for the PM2 machine?
The machine will continue ramp-up operations in coming months. Both companies will maintain close collaboration to optimize performance.
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