
KUKA to Demonstrate Next-Generation Automation at ADM Expo 2025
Live Demonstrations of Accessible Robotics
KUKA Robotics will present its advanced automation solutions at the Advanced Design & Manufacturing Expo in Toronto. The event runs from October 21-23, 2025. Attendees can visit booth #1401 to see live demonstrations. These showcases will feature collaborations with Canadian KUKA System Partners DGT Solutions and OptiMach.
High-Speed SCARA Robot for Precision Tasks
One demonstration will highlight the KR 6 R500 Z200-2 SCARA robot. This ultra-compact model achieves cycle times under 0.36 seconds. It will perform a bottle capping application. With a 6 kg payload and 500 mm reach, this four-axis robot offers high performance. Its design allows for rotational and linear Z-axis movement. Various models are available, including an HO variant for food and beverage applications.
Streamlined Commissioning with KUKA.WorkVisual
System Partner DGT Solutions will configure the capping cell using KUKA.WorkVisual. This engineering suite provides offline development and online diagnostics. It checks program logic automatically to identify errors early. Therefore, it enables more efficient project implementation and system commissioning.
Intelligent Welding with AI and Vision
A second demonstration with OptiMach will feature smart welding technology. It uses a KUKA KR10 R1440-2 robot enhanced with real-time vision and AI. The system incorporates virtual scanning to analyze parts and adjust welding paths automatically. Significantly, it requires no coding, programming, or CAD drawings. This makes it a plug-and-play solution accessible to operators of all skill levels.
Comprehensive Support and Services
All KUKA automation solutions are backed by extensive service and support. This includes training, system engineering, simulation, and spare parts. Customers can access these resources through the my.KUKA.com portal. Moreover, KUKA maintains corporate offices and production facilities across North America for responsive support.
Author’s Analysis: The Trend Toward Accessible Automation
KUKA’s expo focus demonstrates a crucial industry shift toward user-friendly industrial automation. The highlight on “no-code” welding and intuitive programming suites addresses a significant market need. As manufacturing faces skilled labor shortages, simplifying robot integration becomes essential. This approach allows smaller manufacturers to adopt automation without extensive engineering resources. The combination of vision systems, AI, and traditional robotics creates adaptable solutions for high-mix production environments. This trend will likely accelerate adoption across diverse sectors beyond traditional automotive strongholds.
Potential Application Scenarios
Consumer Goods Packaging: High-speed SCARA robots can manage rapid capping, filling, and packaging lines with consistent precision and minimal downtime.
Metal Fabrication Shops: The AI-enhanced welding system allows small to medium-sized shops to automate complex welds without hiring specialized robotics programmers.
Food Processing: Hygienic design (HO) variants of KUKA robots can handle direct food contact tasks like packaging, palletizing, and portioning while meeting strict safety standards.
Frequently Asked Questions (FAQs)
What is KUKA showcasing at ADM 2025?
KUKA is demonstrating high-speed SCARA robots for packaging and AI-powered welding cells, focusing on making automation easier to implement.
What are the key features of the KR SCARA robot?
The KR 6 R500 Z200-2 is ultra-compact, achieves cycle times under 0.36 seconds, and has a 6 kg payload, making it ideal for fast, precise tasks like capping.
How does the smart welding system work?
It uses real-time vision and AI to scan parts and automatically adjust the welding path, requiring no traditional programming or CAD files.
What is KUKA.WorkVisual?
It is an intuitive engineering software suite used for offline development, online diagnosis, and maintenance, helping to catch errors early in the commissioning process.
Where can I get support for KUKA systems?
Support, training, spare parts, and services are accessible through the my.KUKA.com website and KUKA’s network of offices and partners across North America.
About KUKA
KUKA is a leading international automation corporation with approximately €3.7 billion in sales and 15,000 employees. The company provides intelligent, resource-efficient automation solutions, including industrial robots, autonomous mobile robots (AMRs), controllers, software, and cloud-based services. It serves various industries, such as automotive (especially e-mobility and battery production), electronics, and consumer goods. KUKA is headquartered in Augsburg, Germany.


